HighSpeed Flexographic Printing Machines by Zhejiang Trust Machinery Technical Insights Specifications

This technical article provides a comprehensive, standard-compliant analysis of high-speed flexographic printing machines developed and manufactured by Zhejiang Trust Machinery Co., Ltd. As a global leading supplier with 15 years of R&D and industrial application experience in flexo printing, blown film, and bag making machinery, we are dedicated to advancing industry technology. Our high-speed flexographic printing machines are innovative roll-to-roll systems designed for medium-to-large flexible packaging enterprises and high-precision sector manufacturers, effectively solving core industry pain points including registration deviations at high speeds, incomplete ink drying, and inefficient job changeovers. Strictly adhering to ISO 9001 quality management standards and CE certification requirements, our machines achieve core technological breakthroughs in ±0.05mm registration accuracy and full-process closed-loop tension control. To date, our products have been applied in dozens of countries across Southeast Asia, the Middle East, and Latin America, serving numerous enterprises in flexible packaging, pharmaceutical packaging, and label printing scenarios.

Technical Definition & Classification

High-speed flexographic printing machines are roll-to-roll printing systems that use flexible relief plates to transfer ink onto various substrates, enabling high-volume, high-precision printing for packaging and labeling applications. Based on closed-loop servo control and photoelectric feedback technology, these machines deliver stable, consistent printing performance across diverse production scenarios. To meet diverse industry needs, our product portfolio includes three main series:

• Ultra High-Speed Series: Design speed of 220 m/min, ideal for large-scale food and daily chemical packaging production
• Premium High-Speed Series: Design speed of 150 m/min, optimized for pharmaceutical packaging and high-precision label printing
• Standard High-Speed Series: Design speed of 120 m/min, cost-effective solution for paper product and non-woven material printing

Our machines follow the core design philosophy of precision, stability, and customization, strictly adhering to full-life-cycle reliability standards to meet harsh industrial production conditions.

Core Technical Principles & Architecture

The core working principle relies on closed-loop servo control and real-time photoelectric feedback, with three key operational steps:

1. Tension Detection & Compensation: Automatic monitoring from unwind to rewind adjusts tension in real time to prevent material stretching or slackening, avoiding registration deviations
2. Registration Accuracy Control: Independent servo motors drive horizontal and vertical registration, with photoelectric encoders providing real-time feedback to maintain ±0.05mm precision
3. Dual-Stage Ink Drying: Combined main oven and inter-color drying systems use high-temperature airflow to ensure thorough ink drying at high speeds, eliminating offsetting issues

Key innovative architectural components include a Siemens PLC central control module for parameter management and job recipe storage, and a closed-chamber doctor blade system that eliminates ink leakage and improves workshop environment.

Technical Parameters & Compliance

All parameters are tested per ISO standards, with clear test conditions and tolerance controls. We provide full parameter test reports for each batch and support third-party certification.

Our products comply with ISO 9001 quality management standards and CE certification, with additional compliance for FDA food contact material requirements.

Technical Advantages

Our machines offer verifiable, customer-centric advantages:

• Industry-Leading Registration Accuracy
  Technical Support: Independent servo motors + photoelectric encoder closed-loop feedback; backed by 60 independent patents
  Customer Value: Reduces production waste by 15%–20% and improves product qualification rates
• Full-Process Closed-Loop Tension Control
  Technical Support: Automatic tension detection and compensation across the entire production line
  Customer Value: Ensures consistent printing quality and minimizes material waste during high-speed operation

Technical FAQ

Q: What materials can your high-speed flexo printing machines handle?
A: Our machines are compatible with PE, HDPE, LDPE, OPP, BOPP, PET films, paper, non-woven fabrics, and other packaging materials, with customized configurations available based on your specific substrate requirements.

Q: Can your machines be customized for special requirements?
A: Yes, we offer deep flexible customization, including web widths up to 1600mm, additional color units, and special configurations for unique substrates or production needs.

Contact Information

Official Website: https://www.trustflexomachinery.com/
Business Consultation Email: [email protected]
Global Service Hotline: +86 13868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County, Wenzhou City, Zhejiang Province