Technical article providing comprehensive, standard-compliant analysis of flexographic printing presses developed by Zhejiang Trust Machinery Co., Ltd. As a leading global supplier with 15 years of R&D and industrial application experience in flexographic printing machinery, we drive industry technological advancement. Our presses are innovative roll-to-roll printing solutions designed for medium-to-large flexible packaging enterprises and high-precision sectors, solving core industry pain points including registration drift, ink clogging, and inefficient job changeovers. Strictly adhering to ISO 9001 and CE standards, our products achieve breakthroughs in ±0.05mm registration accuracy and full-process closed-loop tension control. Deployed in dozens of countries worldwide, our presses serve numerous clients in food packaging, pharmaceutical labels, and flexible packaging, with ISO 9001 and CE certifications validating their high reliability.
Flexographic printing presses are roll-to-roll printing systems using flexible relief plates to transfer ink onto substrates, based on servo-driven closed-loop control technology for high-precision, high-speed continuous production. As a core solution in the packaging machinery sector, it is essential for efficient, high-quality flexible packaging, label, and paper product printing.
To meet diverse industry needs, our product line includes customizable series:
1. Standard Series: 120m/min design speed, ideal for small-to-medium batch production of paper products and labels, featuring ±0.05mm registration accuracy.
2. Mid-Speed Series: 150m/min design speed, suited for flexible packaging enterprises with mixed production runs, equipped with dual-stage electric drying.
3. High-Speed Series: 220m/min design speed, optimized for large-scale flexible packaging production, with intelligent online inspection systems.
Our presses are designed around precision, reliability, and customization, adhering to full-life cycle reliability standards to deliver stable, low-maintenance solutions for harsh industrial environments.
The core working principle relies on servo-driven closed-loop control with high-precision photoelectric encoders. The operational flow is as follows:
1. Unwind stage: Automatic tension detection and compensation prevent substrate stretching or slackening.
2. Registration adjustment: Independent servo motors and precision ball screws with real-time feedback ensure ±0.05mm accuracy.
3. Ink transfer: Closed-chamber doctor blade system delivers consistent ink coating with minimal waste.
4. Drying: Dual-stage electric drying ensures thorough ink curing at high speeds.
5. Rewind stage: Consistent tension control maintains substrate integrity.
Key modular components enhance performance and adaptability:
1. Servo Control Module: Siemens PLC and independent servo motors enable precise registration adjustment and parameter storage.
2. Tension Management Module: Full-process closed-loop control eliminates registration drift during high-speed production.
3. Anti-Clogging Anilox Module: Independent drive keeps rollers rotating during stops, eliminating ink drying and clogging.
All parameters are tested per ISO and CE standards, with full test reports available. Key specifications include:
Performance Parameters:
- Design Speed: 120–220 m/min (actual production 30–170 m/min based on substrate)
- Registration Accuracy: ±0.05 mm
- Print Repeat Length: 360–1000 mm
Substrate Compatibility:
- Supported Materials: PE, OPP, BOPP, PET films, paper, non-woven fabrics, aluminum foils
- Web Width: 1000–1200 mm (customizable to 800–1600 mm)
Technical Configuration:
- Anilox Roller Lines: 100–1200 LPI
- Drying System: Dual-stage electric heating
Compliance:
- Certifications: ISO 9001, CE
- Electrical Components: CE/UL certified
1. Industry-Leading Registration Accuracy
Technical Support: Independent servo motors, precision ball screws, real-time photoelectric encoder feedback; 60 independent patents.
Performance Data: ±0.05mm accuracy, meeting food and pharmaceutical packaging requirements.
Customer Value: Reduces print defects by 90%, cuts material waste by up to 1 million annually for large-scale production.
2. Full-Process Closed-Loop Tension Control
Technical Support: Automatic tension detection and compensation from unwind to rewind.
Performance Data: Eliminates 90% of registration drift at high speeds.
Customer Value: Ensures stable production across diverse substrates, reduces downtime by 80%.
Q: What substrates can your flexographic printing presses handle?
A: Our machines support PE, OPP, BOPP, PET films, paper, non-woven fabrics, aluminum foils, and composite films, with customizable configurations for specific material requirements.
Q: Can you customize presses for special requirements?
A: Yes, we offer deep customization including web width (800–1600 mm), color units, and special drying systems, with one-on-one professional support from order to delivery.
Q: Do you provide after-sales support?
A: We offer remote diagnostic capabilities for rapid troubleshooting, plus on-site installation, commissioning, and technical training for global clients.
Official Website: https://www.trustflexomachinery.com/
Business Email: [email protected]
Global Service Hotline/WhatsApp: +86 13868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County, Wenzhou City, Zhejiang Province
All Rights Reserved © 2026 TrustFlexo
