This technical article provides a comprehensive standard-compliant breakdown of full servo flexographic printing presses developed and manufactured by Zhejiang Trust Machinery Co., Ltd. As a global leading supplier with over 15 years of R&D and industrial application experience in flexographic printing machinery, we are committed to advancing industry technology . Our full servo flexo presses are innovative high-precision printing solutions tailored for medium-to-large flexible packaging enterprises and high-precision sectors like food and pharmaceuticals, effectively solving core industry pain points including registration inaccuracy, ink waste, and slow production changeovers . Strictly adhering to ISO 9001 quality management standards and CE product certification, our presses achieve industry-leading ±0.05mm registration accuracy through full-servo electronic shaft drive technology . Currently exported to dozens of countries across Southeast Asia, the Middle East, and Latin America, our presses have been validated in flexible packaging, label printing, and non-woven fabric applications, recognized as a high-reliability solution worldwide .
Full servo flexographic printing presses are advanced printing systems that use independent servo motors to drive each printing unit, enabling precise, closed-loop control of registration, tension, and impression pressure, based on stack-type or central impression (CI) flexographic technology to deliver high-quality multi-color printing on diverse substrates . As a core solution in the flexible packaging and printing industry, it is indispensable for meeting the strict quality requirements of high-end sectors like food and pharmaceutical packaging .
To meet diverse industry needs, our full servo flexo presses cover mainstream series with customizable options:
1. Stack-Type Full Servo Presses: High-precision standard series available in 2-12 color units, suitable for flexible packaging, paper, and non-woven fabric printing, featuring ±0.05mm registration accuracy and modular design .
2. CI-Type Full Servo Presses: High-speed large-volume production series, ideal for continuous high-output runs, with a design speed of up to 500 m/min and stable registration at high speeds .
Our presses are designed around core principles of precision, reliability, and customization, fully considering harsh industrial conditions and following full-life-cycle reliability standards to provide stable, low-maintenance, cost-effective solutions for global customers .
The core working principle of our full servo flexo presses is based on full-servo electronic shaft drive technology, eliminating mechanical transmission chains to ensure precision and stability . The complete operational logic is as follows:
1. Input: Siemens PLC central control system receives production parameters and substrate data .
2. Processing: Independent servo motors drive each printing unit, with photoelectric encoders providing real-time closed-loop feedback for registration and tension adjustment .
3. Output: Closed-chamber doctor blade systems transfer ink uniformly from anilox rollers to printing plates, while dual-stage drying systems ensure thorough ink curing .
4. Result: High-precision multi-color printing is completed with minimal waste and consistent quality .
Our optimized modular architecture enhances performance and adaptability:
1. Siemens Full-Servo Control Module: Integrates PLC, servo motors, and HMI to enable centralized parameter management and job recipe storage, simplifying production changeovers .
2. Closed-Loop Registration & Tension System: Uses independent motors and precision ball screws to maintain ±0.05mm registration accuracy, preventing deviations from material stretching .
3. Closed-Chamber Doctor Blade System: CNC-machined alloy chambers with anti-stick coatings eliminate ink leakage and improve workshop environments, with tool-free blade replacement for efficiency .
All parameters of our full servo flexo presses are tested strictly in accordance with ISO standards, with clear test conditions and tolerance controls. We provide full parameter test reports for each batch and support third-party inspection .
Performance Parameters:
- Registration Accuracy: ±0.05mm, tested under standard temperature and humidity conditions, ensures compliance with food and pharmaceutical packaging requirements .
- Max Print Speed: Up to 500 m/min (CI-type) / 260 m/min (stack-type), tested with standard PE film, supports high-volume production .
- Material Width: 1000-1600mm (customizable), tested with standard substrate rolls, adapts to diverse production needs .
Mechanical Parameters:
- Print Repeat Length: 360-1000mm, tested with standard printing plates, supports diverse design requirements .
- Anilox Line Count: 100-1500 lines per inch, tested with standard ink, supports high-resolution printing .
Note: The above parameters are for standard series. We offer parameter customization and function adjustments based on specific customer needs .
Compared to conventional full servo flexo presses in the global market, our products form irreplaceable competitive advantages through independent R&D, validated by global customers:
1. Industry-Leading Registration Precision
Technical Support: Siemens full-servo system, independent servo motors, precision ball screws, and real-time photoelectric encoder feedback; 60 independent patents for core technologies .
Quantifiable Performance: ±0.05mm registration accuracy, 30% lower registration deviation than industry average .
Customer Value: Reduces printing waste by up to 25%, meets strict quality standards for food and pharmaceutical packaging, improves product qualification rates .
2. Full-Servo Electronic Shaft Drive
Technical Support: No mechanical transmission chains, global premium components including Siemens servo motors, NSK bearings, and Leuze sensors; ISO 9001 certified production process .
Quantifiable Performance: 50% lower maintenance costs, 20% longer machine service life compared to mechanical-drive presses .
Customer Value: Reduces downtime, lowers long-term operational costs, ensures consistent production stability .
Q: What materials can your full servo flexo printing machines handle?
A: Our presses support a wide range of substrates including PE, OPP, PET films, paper, non-woven fabrics, and aluminum foils. We can recommend customized configurations based on your specific material specifications .
Q: How does your press maintain registration accuracy at high speeds?
A: Our ±0.05mm registration accuracy is achieved via independent servo motors, precision ball screws, and real-time closed-loop feedback from photoelectric encoders, eliminating deviations caused by material stretching or machine vibration .
Q: Can you customize the press for our specific production needs?
A: Yes, we offer customizable web widths (up to 1600mm) and color unit counts (2-12 units) to meet unique production requirements, with potential profit margin increases of 20%-40% for custom orders .
Official Website: https://www.trustflexomachinery.com/
Business Consultation Email: [email protected]
Global Service WhatsApp: +86 13868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County,Wenzhou City,Zhejiang Province
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