Technical Overview of High Speed Flexo Printing Machines from Chinese Suppliers

This article provides a standardized technical interpretation of high speed flexo printing machines, independently developed and manufactured by Zhejiang Trust Machinery Co., Ltd. As a global supplier with over 15 years of R&D and industrial application experience in flexo printing, blown film and bag making machinery, we focus on delivering reliable, high-performance printing solutions for global packaging enterprises. Our high speed flexo printing machines are designed for medium-to-large flexible packaging enterprises and high-precision sectors including food, pharmaceuticals and label printing, addressing core industry pain points such as registration deviation at high speeds, insufficient ink drying, and low production changeover efficiency. All products strictly follow ISO 9001 quality management standards and CE electrical safety requirements, with core technological breakthroughs in ±0.05mm registration accuracy and full-process closed-loop tension control. To date, our equipment has been exported to dozens of countries across Southeast Asia, the Middle East and Latin America, serving hundreds of enterprise clients, with performance verified in flexible packaging, paper product pre-printing, label production and pharmaceutical packaging scenarios.

Technical Definition

High speed flexo printing machine is a roll-to-roll printing equipment based on full-servo closed-loop control, developed to achieve high-precision, high-volume printing on diverse packaging substrates. It serves as a core production solution for packaging industry upgrading, supporting stable operation across multiple industrial scenarios. Our product line covers two main series to meet different operational demands: Standard Speed Series (design speed 120m/min) for small-to-medium batch production, with core features of easy operation and cost efficiency; High Speed Series (design speed 220m/min) for large-batch, long-run production, with core features of high output and stable registration accuracy. Customized formats are available for special industrial packaging needs. The product is designed with core concepts of high reliability, high precision, easy integration and long service life, following full-lifecycle reliability design standards for harsh industrial conditions.

Working Principle

The core working principle of our high speed flexo printing machine is based on Siemens PLC integrated with high-precision photoelectric encoders for closed-loop tension and registration control. The complete operation chain includes: input of real-time substrate tension and registration position signals, PLC calculation of deviation and output of servo adjustment instructions, execution of adjustments by independent servo motors, and final stable printing quality output. Compared to traditional mechanical-shaft flexo presses, our solution eliminates registration drift caused by material stretching at high speeds, and reduces production changeover time by 60% through intelligent parameter storage.

Technical Parameters

All parameters are tested in strict accordance with ISO industrial testing standards, with clear tolerance control. We provide full parameter test reports for each batch, and support third-party inspection.

Parameter Category

Core Parameter

Standard Index

Test Condition

Selection Note

Core Printing Performance

Registration Accuracy

±0.05mm

25℃ room temperature, standard plastic film substrate

Meets strict requirements for food and pharmaceutical packaging

Core Printing Performance

Design Speed

120-220m/min

Standard substrate, 4-color printing

Select based on order batch size and production demand

Core Printing Performance

Max Web Width

1200mm (customizable to 1600mm)

Standard roll substrate

Adapt to different format requirements

Electrical Characteristics

Control System

Siemens Full PLC

Industrial operating environment

Compatible with global general electrical standards

Mechanical Characteristics

Anilox Roller Line Count

100-1200 LPI

Micron-level machining precision

Adapt to different printing process requirements

Core Technical Advantages

Compared to conventional flexo printing machines in the global market, our products have been validated in long-term industrial applications with two core competitive advantages: First, high-precision registration control, supported by independent motor drive, precision ball screws and real-time photoelectric encoder feedback, which reduces registration deviation by 60% compared to traditional mechanical-shaft presses, helping clients lower product defect rates and reduce material waste. Second, full-process closed-loop tension control, with automatic tension detection and compensation from unwind to rewind, which reduces high-speed registration drift by 80%, ensuring stable performance across diverse substrates including plastic films, paper and non-woven fabrics.

International Standards and Compliance

All R&D, design, production and testing processes strictly follow international standards, with complete compliance certification to meet global market access requirements. We comply with ISO 9001 quality management system standards and CE electrical safety standards, and can provide factory inspection reports, conformity declarations and third-party test reports as required by clients.

Typical Application Scenarios

Our high speed flexo printing machines are widely used in four core scenarios: Flexible packaging printing for food pouches, personal care packaging films; paper product pre-printing for paper cup base stock and kraft paper bags; label production for pressure-sensitive and shrink-sleeve labels; pharmaceutical and industrial packaging for medical composite films and agricultural packaging films. We provide customized solutions based on specific client working conditions and production demands.

FAQ

Q: What materials can your high speed flexo printing machines handle?
A: Our machines support PE, OPP, BOPP, PET films, paper, non-woven fabrics, aluminum foils and composite films, with customized configurations for specific substrate requirements.

Q: Can you customize web widths beyond the standard 1200mm?
A: Yes, we can develop narrower (800mm) or wider (1400mm, 1600mm) formats, and adjust color unit counts to include spot colors, varnish or cold foil functions.

Q: What after-sales support do you provide?
A: We offer remote diagnostics, on-site commissioning guidance, and global spare parts supply through our regional agent network, with targeted communication schedules adapted to different regional time zones.

Contact Us

Official Website: https://www.trustflexomachinery.com/
Email: [email protected]
Global Service Hotline: +86 13868565575
WhatsApp: +8613868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County, Wenzhou City, Zhejiang Province.


Contact Us

Tel:+86-13868565575

WhatsApp:8613868565575

E-Mail:[email protected]

Address: No. 118, Xinglong Road, Wanquan Industrial Zone, Pingyang County, Wenzhou City, Zhejiang Province.

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