This article provides a standardized technical interpretation of High Speed Flexo Printing Press, independently developed and manufactured by Zhejiang Trust Machinery Co., Ltd. As a supplier with 15 years of R&D and industrial application experience in flexo printing, blown film and bag making machinery, the company provides equipment to global clients across Southeast Asia, the Middle East and Latin America. The High Speed Flexo Printing Press is built for medium-to-large flexible packaging enterprises and high-precision manufacturing sectors, addressing core industry pain points including high-speed registration deviation, incomplete ink drying, and long job changeover times. The product strictly follows ISO 9001 and CE compliance standards, with core technical breakthroughs in closed-loop tension control and ±0.05mm registration accuracy. It has been deployed across dozens of countries, serving clients in food, daily chemical, pharmaceutical and label printing sectors, with verified performance across flexible packaging, paper product printing, label manufacturing and industrial packaging scenarios.
High Speed Flexo Printing Press is a roll-to-roll printing equipment built on closed-loop servo control and photoelectric encoder feedback technology, designed to deliver consistent registration accuracy across high-speed production runs for diverse flexible packaging substrates. It serves as a core production solution for flexible packaging, paper printing, label manufacturing and industrial packaging sectors, supporting the transition from legacy mechanical-shaft printing equipment to high-efficiency, low-waste production models.
To meet varied production capacity requirements, the product line covers three core series, with fully customizable configurations for special application needs:
1. High-Speed CI Flexo Series: Positioned for high-volume, long-run production, with a maximum design speed of 220 m/min, suitable for food packaging, corrugated pre-print and large-scale label production.
2. Standard Servo Flexo Series: Positioned for mid-volume multi-variety production, with a design speed of 150 m/min, suitable for daily chemical packaging and paper product printing.
3. Entry-Level Servo Flexo Series: Positioned for scaling production operations, with a design speed of 120 m/min, suitable for small to medium packaging enterprises upgrading legacy equipment.
The High Speed Flexo Printing Press operates on a closed-loop servo control architecture integrated with high-precision photoelectric encoders. The workflow follows a clear logic chain: the Siemens PLC core collects real-time data from tension, registration and impression sensors across the unwind, printing and rewind sections, calculates real-time deviations, and sends adjustment signals to corresponding servo motors to maintain consistent tension, registration alignment and impression pressure across the full production run. The system features a modular design, including a full-process closed-loop tension control module, dual-stage electric drying module, and intelligent centralized control module to improve performance, stability and scenario adaptability.
All product parameters are tested under standardized industrial test conditions, with strict tolerance control. Full parameter test reports are provided for each batch, with support for third-party verification.
Parameter Category | Core Parameter | Standard Value | Selection Reference |
|---|---|---|---|
Core Printing Performance | Design Speed | 220 m/min (high-speed), 150 m/min (standard), 120 m/min (entry) | Select series based on required production output and order volume |
Core Printing Performance | Maximum Material Width | 1200mm (standard) | Customizable to 800mm, 1400mm or 1600mm for special needs |
Core Printing Performance | Registration Accuracy | ±0.05mm | Meets requirements for food, pharmaceutical and high-end label packaging |
Core Printing Performance | Compatible Substrates | PE, OPP, BOPP, CPP, PET, paper, adhesive labels, aluminum foil, non-woven fabrics | Suitable for multi-variety flexible packaging production |
Electrical Characteristics | Control System | Siemens PLC | Ensures long-term stability and global component supply chain availability |
The above parameters reflect standard series specifications. Customized parameter adjustments are available for special working conditions.
Compared to conventional flexo printing presses, the product delivers verified performance advantages validated by long-term industrial application:
1. Industry-verified registration accuracy: The system uses independent motor drive for horizontal and vertical registration, precision ball screw transmission, and real-time closed-loop feedback from photoelectric rotary encoders to achieve ±0.05mm accuracy, reducing misregistration-related waste and improving print quality for high-end packaging products.
2. High-efficiency drying and clogging prevention design: The dual-stage electric drying system eliminates ink offsetting at production speeds up to 170 m/min, while the anti-clogging anilox roller design reduces cleaning frequency by 60% compared to conventional designs, supporting continuous high-speed production and reducing manual maintenance workload.
All R&D, design, production and testing processes follow global industry standards, with a complete compliance system to meet procurement and regulatory requirements across global markets. The product line is certified to ISO 9001 Quality Management System standards and EU CE requirements, with core components sourced from global brands including Siemens, NSK and Leuze for full traceability. Full machine test reports and compliance documents are provided for each delivered unit.
The High Speed Flexo Printing Press is applied across multiple global industries, with mature solutions for diverse production requirements. Typical scenarios include flexible packaging production for food pouches and personal care films, paper product pre-printing for paper cups and corrugated boxes, and large-scale label manufacturing for pressure-sensitive and shrink-sleeve labels. The product supports high-speed, high-volume production with consistent quality, helping clients reduce production waste and improve operational efficiency.
Q: What materials can your flexographic printing machines print on?
A: Our machines are compatible with PE, HDPE, LDPE, LLDPE, OPP, BOPP, PET films, paper, paperboard, non-woven fabrics, aluminum foil and other common packaging materials. We can recommend the most suitable configuration based on your specific material specifications.
Q: Can you provide customized equipment configurations for special production requirements?
A: Yes. Standard web widths of 1000-1200mm can be adjusted to 800mm, 1400mm or 1600mm as required. The number of color units is fully customizable to include extra spot colors, varnish or cold foil functions, with one-on-one professional coordination from order to delivery.
Q: What after-sales support do you provide for global customers?
A: We provide full-set services including installation, commissioning, technical after-sales support, and remote diagnostics. Our global agent network covers Southeast Asia, the Middle East and Latin America, with targeted communication schedules adapted to regional time zones for timely support.
Official Website: https://www.trustflexomachinery.com/
Email: [email protected]
Global Service Hotline: +86 13868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County, Wenzhou City, Zhejiang Province.
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