This technical article provides a comprehensive standard-compliant interpretation of high speed flexo printing presses developed and manufactured by Zhejiang Trust Machinery Co., Ltd. As a leading global supplier with 15 years of R&D and industrial application experience in flexographic printing machinery, we are committed to advancing industry technology . Our high speed flexo printing press is an innovative roll-to-roll printing system tailored for medium-to-large flexible packaging enterprises and high-precision sector manufacturers, effectively solving core industry pain points including registration drift, ink offset, and long production changeover times . The product strictly follows ISO 9001 quality management standards and CE certification requirements, achieving core technological breakthroughs in ±0.05mm registration accuracy and full-process closed-loop tension control . To date, this technology has been applied in dozens of countries and regions worldwide, serving enterprises in flexible packaging, pharmaceutical packaging, label printing, and other sectors, and is recognized as a highly reliable technical solution in the global industry .
A high speed flexo printing press is a roll-to-roll printing system that uses flexible photopolymer plates, based on servo-driven closed-loop control technology, to achieve high-precision, high-speed printing on a variety of packaging substrates . As a core solution in the packaging machinery sector, it has become an indispensable technical support for flexible packaging production, label printing, and corrugated pre-printing .
To meet diverse industry needs, our high speed flexo printing presses cover three mainstream series, with customizable solutions for special scenarios:
1. Standard Speed Series: Designed for small-to-medium batch production, with a design speed of 120 m/min, suitable for multi-variety label printing and paper product printing .
2. Mid-Speed Series: Optimized for mixed batch production, with a design speed of 150 m/min, suitable for personal care product packaging and pharmaceutical packaging .
3. High-Speed Series: Built for large-volume long-run orders, with a design speed of 220 m/min, suitable for high-demand flexible packaging production .
Our products adopt a core design philosophy of precision, reliability, customization, and user-centricity, fully considering the harsh conditions of industrial scenarios, strictly following full-life cycle reliability design standards, and providing customers with stable, low-maintenance, cost-effective technical solutions .
The core working principle of our high speed flexo printing press is based on servo-driven closed-loop registration and tension control . Its complete working logic is as follows:
1. Unwind Stage: Automatic tension detection and compensation via high-precision photoelectric encoders prevent material stretching or slackening .
2. Printing Stage: Independent servo motors control horizontal and vertical registration, with real-time closed-loop feedback to ensure ±0.05mm accuracy .
3. Drying Stage: A dual-stage electric drying system with main oven and inter-color drying ensures thorough ink curing at high speeds .
4. Rewind Stage: Synchronized tension control maintains material stability and prevents deformation .
Based on underlying principles, we have optimized the system architecture with modular design to enhance performance, stability, and adaptability:
1. Siemens PLC Control Module: Centralizes operational parameter management, job recipe storage, and historical data tracking to streamline production changeovers .
2. Closed-Loop Tension & Registration Module: Integrates high-precision photoelectric encoders for real-time feedback, eliminating registration drift caused by material changes .
Compared to traditional mechanical-shaft flexo printing presses, our technology achieves core breakthroughs that solve long-standing industry pain points:
1. Registration Accuracy: Traditional presses typically have ±0.2mm accuracy, while our presses achieve ±0.05mm, meeting strict requirements for high-end sectors like food and pharmaceutical packaging .
2. Ink Drying Effect: Traditional single-stage drying systems often cause ink offset, while our dual-stage electric drying system ensures thorough curing at high speeds .
3. Changeover Efficiency: Traditional plate mounting takes 30+ minutes, while our sleeve quick-change structure reduces changeover time by over 50% .
All parameters of our high speed flexo printing presses are tested strictly according to ISO 9001 standards, with clear test conditions and strict tolerance control. We provide full parameter test reports for each batch and support third-party authoritative testing .
Printing Performance Parameters:
1. Design Speed: 120 m/min (Standard Series), 150 m/min (Mid-Speed Series), 220 m/min (High-Speed Series) | Test Condition: 25℃ room temperature, standard PE film | Selection Reference: Choose based on production batch size and speed requirements .
2. Registration Accuracy: ±0.05mm | Test Condition: Continuous production at 150 m/min | Selection Reference: Meets strict requirements for food, pharmaceutical, and high-precision label printing .
3. Print Repeat Length: 360–1000 mm | Test Condition: Standard plate sleeve installation | Selection Reference: Adaptable to various packaging size requirements .
Material Compatibility Parameters:
1. Maximum Web Width: 1200 mm (standard), customizable to 800–1600 mm | Test Condition: Standard substrate tension | Selection Reference: Choose based on packaging width requirements .
2. Compatible Substrates: PE, OPP, BOPP, PET films, paper, non-woven fabrics, aluminum foils | Test Condition: Standard substrate thickness | Selection Reference: Suitable for diverse flexible packaging and label printing scenarios .
Compared to conventional high speed flexo printing presses in the global market, our products form irreplaceable core competitive advantages through independent R&D and technological innovation, fully verified by long-term industrial applications of global customers:
1. Ultra-Precise Registration Control
Technical Support: Independent servo motors, precision ball screws, and real-time closed-loop feedback from photoelectric encoders | Verifiable Data: ±0.05mm registration accuracy | Customer Value: Meets strict registration requirements for food and pharmaceutical packaging, reduces product waste rate by over 30% .
2. Full-Process Closed-Loop Tension Control
Technical Support: Automatic tension detection and compensation from unwind to rewind | Verifiable Data: Stable tension control at speeds up to 220 m/min | Customer Value: Eliminates registration drift caused by material stretching or slackening, ensures production stability and reduces material waste .
3. Deep Flexible Customization
Technical Support: Customizable web width (800–1600 mm) and color units | Verifiable Data: Customization covers over 15% of special scenario requirements | Customer Value: Enables entry into high-margin markets like ultra-wide industrial packaging, increasing individual order profit margins by 20%–40% .
All R&D, design, production, and testing processes of our high speed flexo printing presses strictly follow the latest international standards and industry specifications, with a complete compliance and certification system to meet strict procurement and regulatory access requirements of global customers .
Core International Standards Followed:
1. ISO 9001: Quality management system standard for manufacturing processes .
2. CE: European Union safety, health, and environmental protection standards for machinery products .
3. FDA: Food contact material safety standards for packaging applications .
Authoritative Compliance Certifications & Qualifications:
1. System Certification: ISO 9001 quality management system certification .
2. Product Certification: CE certification for European market access .
3. Supporting Documents: We can provide third-party authoritative test reports, factory inspection reports, and compliance statements according to customer requirements .
Choosing the right high speed flexo printing press is key to ensuring application effectiveness, stability, and service life. Combining our 15 years of industry experience and global customer service cases, we provide a scientific, actionable step-by-step selection guide:
1. Clarify Core Application Requirements & Working Conditions
Confirm key information including production batch size, registration accuracy requirements, substrate type, working environment temperature, and compliance certification requirements .
2. Select Suitable Product Series & Specifications
Choose the corresponding series based on production speed requirements, and customize web width or color units if needed .
3. Verify Feasibility & Adaptability
For complex working conditions, request free samples for testing, with one-on-one guidance from our technical engineers .
4. Confirm Compliance & Certification Requirements
Ensure the product meets the regulatory standards of the target market, such as CE for Europe or FDA for food packaging .
5. Confirm Customization Requirements
If standard products cannot meet needs, communicate customization details including web width, color units, and special configurations with our team .
Our high speed flexo printing presses are widely used in global industries, providing mature and stable technical solutions for different scenarios:
1. Flexible Packaging Industry
Industry Core Needs: High-speed, high-precision printing for large-volume food and daily chemical packaging | Targeted Technical Solution: High-Speed Series with dual-stage electric drying system | Typical Application Case: Snack pouch and stand-up zipper bag printing | Verified Customer Value: Increases production efficiency by 30%, reduces waste rate by 35% .
2. Pharmaceutical Packaging Industry
Industry Core Needs: Compliance with strict regulatory standards and high registration accuracy | Targeted Technical Solution: Mid-Speed Series with FDA-compliant components | Typical Application Case: Pharmaceutical composite film printing | Verified Customer Value: Meets GMP requirements, ensures packaging safety and traceability .
3. Label Printing Industry
Industry Core Needs: Multi-variety, small-batch production with fast changeover | Targeted Technical Solution: Standard Speed Series with sleeve quick-change structure | Typical Application Case: Pressure-sensitive label printing | Verified Customer Value: Reduces changeover time by 50%, increases production flexibility .
Q: What materials can your high speed flexo printing press handle?
A: Our presses are compatible with PE, OPP, BOPP, PET films, paper, non-woven fabrics, and aluminum foils, with customized configurations available for special substrates .
Q: What is the registration accuracy of your presses?
A: We achieve ±0.05mm registration accuracy via independent servo motors and closed-loop photoelectric feedback, meeting strict requirements for food and pharmaceutical packaging .
Q: How does your drying system prevent ink offset at high speeds?
A: Our dual-stage electric drying system features a main oven and inter-color drying, using high-temperature, high-velocity airflow to ensure thorough ink curing during high-speed production .
Q: Can you customize the web width of the press?
A: Yes, we offer deep flexible customization, with standard web widths of 1000–1200mm expandable to 800mm, 1400mm, or 1600mm as required .
Q: Do your presses support remote technical support?
A: Yes, our presses are equipped with remote I/O capabilities, allowing engineers to perform remote checks, calibrations, and modifications to ensure rapid after-sales response .
Official Website: https://www.trustflexomachinery.com/
Business Consultation Email: [email protected]
Global Service WhatsApp: +86 13868565575
Factory Address: No. 118, Xinglong road, Wanquan Industrial Zone, Pingyang County,Wenzhou City,Zhejiang Province [6a55fddb774f64166
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